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INSULATED SANDWICH PANELS

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INSULATED SANDWICH PANELS

ThermoSteel™ are self-supporting insulated metal sandwich panels which are light weight, ready-to-use for industrial and commercial roofs and side wall panels consisting of outer and inner metal sheet bonded with core of either EPS, XPS or Rock Wool.

Due to their aesthetic design and diverse application, insulated sandwich panels are used for roofing as well as wall cladding. Insulated sandwich wall panels and roofing panels are widely used because of their highly efficient and durable features.

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Insulated Sandwich Panels are sturdy, safe, reliable and cost effective. We offer an extensive range of prefab insulated wall panels and insulated sandwich roof panels applicable in construction of commercial and industrial buildings, warehouses, cold storages, clean & cold rooms, etc.

ADVANTAGES OF INSULATE SANDWICH PANELS
  • All-weather material for construction The speed of construction influences by atmospheric phenomena — rain, snow, and so-called “human factor”. Consequently, the material used to build a vegetable store, or an animal farm, must be waterproof and all-weather, and all the processes simple and straightforward for installers.
  • High level of sound insulation Apart from their thermal insulation, sandwich panels also ensure good levels of soundproofing for facilities, protecting the surroundings from excessive noise. This feature becomes particularly important in noisy production environments or shopping centres.
  • Fire safety The use of top-quality materials with the appropriate certificates and approvals ensures that façade sandwich panels have a high level of fire safety. Both the exterior sheets and the central insulation layer are made of non-flammable and flame-retardant materials, such as mineral wool, PUR foam or polystyrene.
  • Easy and fast installation Another unquestionable advantage of the sandwich panel is the fast and trouble-free installation, requiring just screwing the cladding to the building’s structure using self-drilling screws. As a result, the exterior cladding of a large hall or shopping Centre can be completed in an incomparably shorter time than with traditional building materials.
  • Low weight The light weight combined with high load resistance makes a sandwich slab an ideal solution from the point of view of installation and possible expansion of the structure. At the same time, the energy-efficient parameters of the panel cladding mean that its use significantly reduces the operating costs of the facility.
  • Effective appearance and colours The availability of sandwich panels in an extremely diverse range favors the matching of the external aesthetics of the facility to the investor’s requirements and spatial conditions. The wide range of architectural solutions combined with the high resistance of sandwich panels make them suitable for both typical and most non-standard applications.
GENERAL BENEFITS

SIPs offer benefits at all levels of building design and construction—for architects, designers, builders, and the residents or occupiers of the building.

  • Panels have many uses, including internal and external walls, floors, and roof surfaces.
  • Roof trusses can be eliminated, which allows living space beneath the roof.
  • SIPs are structurally superior to traditional wood framing—stronger and less susceptible to shifting.
  • SIP-constructed buildings are roughly 50 percent more energy efficient than those constructed with traditional framing.
  • Equivalent U-values can be achieved with thinner walls.
  • SIP panels can be combined with other building materials, such as brick, block, stone, tiles, slate, wood, steel, and glass.
BENEFITS FOR RESIDENTS/OCCUPIERS
  • Buildings constructed with SIPs are airtight and free of drafts and cold areas.
  • SIP roof systems eliminate the need for trusses, allowing space under the roof to serve as usable living space.
  • SIPs allow a home or office to be constructed much faster than is possible with traditional framing.
  • Labor costs are reduced when compared to traditional framing.
  • Energy bills can be reduced as much 50 to 60 percent in a building constructed with structural insulated panels.
ADVANTAGES OF ROCKWOOL/MINERAL WOOL PANELS

Rock wool insulation is often referred to as stone wool insulation, mineral wool insulation, or slag wool insulation. This rock is heated to an incredibly high temperature and then spun into a fine wool and then can be used as an insulation material for many different purposes. It is mostly used where: high fire resistant and high sound insulation properties are required.

  • Fire Resistant
  • Heat insulating
  • Non-combustible
  • Lightweight
  • Moisture and water repellent
  • Sound-absorbing
  • Available in multiple sizes and shapes for various applications
CUSTOM MOLDED PROTECTIVE EPS PACKAGING

Ebase effectively cushions and protects your products throughout the entire distribution process of shipping, handling, and storage conditions. With facilities located nationwide, Atlas Protective Packaging products are manufactured under an industry-leading quality control program, with design, customization, and testing services available to meet your needs.

EPS EPS is a rigid, closed cell, thermoplastic foam material. It is produced from solid beads of polystyrene. Expansion is achieved by virtue of small amounts of gas contained within the polystyrene bead. The gas expands when heat in the form of steam is applied, thus forming closed cells of EPS. These cells occupy approximately 40 times the volume of the original polystyrene bead. The large EPS blocks beads can be fabricated per specification to form customized shapes.

APPLICATIONS EPS has many uses including protecting small electrical components, large items like fridge-freezers, and has many applications protecting food to avoid damage during various stages of production and shipment. It is used in the fish industry for the packaging of chilled products and in the agricultural sector for seed trays and the packing of fruit and vegetables.

PROPERTIES
  • Lightweight: EPS is made of 98% air, making it one of the lightest packaging materials. It adds very little to the weight of the packaging, so transport costs and fuel emissions are kept to a minimum.
  • Tough: The 2% polystyrene cellular matrix gives outstanding impact resistance. The outstanding shock absorbency of expanded polystyrene packaging guarantees the protection of products.
  • Insulating: The thermal insulating properties of EPS help keep food fresh and prevent condensation throughout the distribution chain. EPS has a reduced thermal conductivity, with a density of about 28-45kg/m3. It therefore acts as an insulator keeping products cold or warm depending on the application.
  • Versatile and easily branded: EPS can be custom-shaped to protect the smallest electrical component or the largest fridge-freezer. This reduces the amount of packaging required, resulting in savings on space, distribution and damaged-goods costs. It can be clearly marked with the contents or company logo and labelling can be attached directly to the packaging.
  • Hygienic and Safe: EPS is non-toxic and chemically inert. Fungi and bacteria cannot grow on it.
  • Waterproof: EPS is insoluble and non-hygroscopic.
  • Low Carbon Impacts: Clean manufacturing technologies mean minimal energy and water inputs with no production waste.
  • Economic: Highly efficient manufacture and localised production units mean it is a low cost, proven solution.